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中空玻璃生產線維修的重點考慮因素有哪些

2021.08.27威力智能

中空玻璃生產線購買以后只要平時加強維護,一般不會出現什么大的問題,即使出現了問題,廠家也有售后服務作保障,但是由于生產過程中是客戶你自己在使用,也不可能事事都要去找廠家,所以要知道在什么情況下需要中空玻璃生產線維修很重要:
After the purchase of the insulating glass production line, as long as the maintenance is strengthened at ordinary times, there will generally be no major problems. Even if there are problems, the manufacturer also has after-sales service as a guarantee. However, since the customer is using it during the production process, it is impossible to go to the manufacturer for everything, so it is important to know under what circumstances the insulating glass production line needs to be repaired:
1.基礎零件是否磨損嚴重
1. Whether the basic parts are seriously worn
如果在中空玻璃生產線使用過程中,出現機床床身導軌、主軸及軸承等基礎零件磨損嚴重現象對中空玻璃生產線的機械設備工作精度造成了比較大的影響,那么在這種情況下就要考慮更換基礎零件了,反之亦然。

If the serious wear of basic parts such as machine bed guide rail, spindle and bearing occurs during the use of insulating glass production line, which has a great impact on the working accuracy of mechanical equipment of insulating glass production line, it is necessary to consider replacing basic parts in this case, and vice versa.

2.維護保養過程中及時發現的影響設備運行和生產的因素
2. Factors affecting equipment operation and production found in time during maintenance
比如在平時維護和保養的過程中傳動系統各傳送輥軸承、毛刷輥軸承、傳送軸承、鏈輪、齒輪運行是否正?;蛘弋惓?;水路系統中水嘴噴是否因質量問題堵塞;氣路系統中過濾器、油霧器質量有無問題,風機是否能正常轉動等,.這些因素如果出現產品質量問題就會影響到設備不能正常運行,所以要及時發現及時維修。
For example, whether the transmission roller bearings, brush roller bearings, transmission bearings, sprockets and gears of the transmission system operate normally or abnormally during normal maintenance; Whether the water nozzle of the waterway system is blocked due to quality problems; Whether the filter and oil mist in the air circuit system have quality problems, whether the fan can rotate normally, etc. if these factors have product quality problems, they will affect the normal operation of the equipment, so they should be found and repaired in time.
3.中空玻璃生產線各環節的設備(玻璃磨邊機、玻璃清洗機等)是否運行正常
3. Whether the equipment of each link of the insulating glass production line (glass edging machine, glass cleaning machine, etc.) operates normally
這些設備的正常運行才能保證中空玻璃生產線的正常生產,平時應該多加強對設備的監控力度,比如電壓是否穩定,能否都能達到正常的使用標準,尤其是在使用1-2年過了保修期的中空玻璃設備,更該加強維護和維修力度。
The normal operation of these equipment can ensure the normal production of the insulating glass production line. At ordinary times, we should strengthen the monitoring of the equipment, such as whether the voltage is stable and whether it can meet the normal use standard, especially for the insulating glass equipment that has been used for 1-2 years and has passed the warranty period, we should strengthen the maintenance and repair.
4.要考慮更換的零部件對安全性的要求,從部件的強度和剛度分析零部件的磨損條件
4. The safety requirements of the replaced parts shall be considered, and the wear conditions of the parts shall be analyzed from the strength and stiffness of the parts
比如一些部件磨損急劇上升,破壞了正常配合、嚙合和傳動,發熱量大增、潤滑失常、表面抗傷、咬住或斷裂,或者說零件表面硬化層被磨掉或脫皮、配合間隙過大、表面拉傷、疲勞剝蝕的磨損程度嚴重的情況,都要及時更換。
For example, the wear of some parts rises sharply, which destroys the normal matching, meshing and transmission, increases the calorific value greatly, the lubrication is abnormal, the surface is resistant to damage, bites or breaks, or the surface hardening layer of parts is worn off or peeled, the matching clearance is too large, the surface is strained, and the fatigue denudation is serious, which should be replaced in time.
5.維修除了要考慮以上因素外,還要從經濟效益角度考慮是否迫切需要更換
5. In addition to the above factors, maintenance should also consider whether replacement is urgently needed from the perspective of economic benefits
中空玻璃生產線維修應該考慮更換部件的壽命,若是允許事后維修的零件可使用到其壽命極限;對維持不了—個修理間隔期.而更換拆裝勞動量大、停機損失大、對生產影響大,又無替代零件時,應及時更換。
The service life of replacement parts should be considered in the maintenance of insulating glass production line. If it is allowed to repair after the event, the parts can be used to their service life limit; If a repair interval cannot be maintained, but the replacement and disassembly labor is large, the shutdown loss is large, the production is greatly affected, and there is no substitute parts, it shall be replaced in time.
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