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更換中空玻璃生產線零件時的考慮因素

2021.09.01威力智能

1.對生產線設備的準確性的影響
1. Impact on the accuracy of production line equipment
應該根據工作精度判斷是否更換部件。在長期操作中,出現的大部分部件是零件磨損,例如機床導軌,錠子和軸承等基本部件的磨損。如果磨損對絕緣玻璃生產線的準確性產生了更大的影響,則應及時更換零件。相反,如果磨損不是很嚴重,并且可以在下一個維護周期之前使用,因此沒有必要替換它。
Whether to replace components should be judged according to the working accuracy. In long-term operation, most parts are worn, such as the wear of basic parts such as machine tool guide rail, spindle and bearing. If the wear has a greater impact on the accuracy of the insulating glass production line, the parts shall be replaced in time. On the contrary, if the wear is not very serious and can be used before the next maintenance cycle, it is not necessary to replace it.
2.對生產線預期用效的影響

2. Impact on expected use efficiency of production line

如果零件損壞,并且絕緣玻璃生產線的預期用途功能無法完成,則應考慮更換;如果部件仍然可以完成預定功能,但降低了生產線的性能,也需要考慮更換。
If the parts are damaged and the intended function of the insulating glass production line cannot be completed, replacement shall be considered; If the parts can still complete the predetermined functions, but reduce the performance of the production line, replacement also needs to be considered.
3.對生產效率的影響
3. Impact on production efficiency
絕緣玻璃生產線是具有高自動化程度的精 密機械設備之一。某些部件的損壞將導致一些自動設備發生故障,這可能導致工作時間和勞動強度的增加,稀釋率的增加,以及生產效率的顯著降低。此時,您需要考慮更換零件。
Insulating glass production line is one of the precision mechanical equipment with high degree of automation. The damage of some parts will lead to the failure of some automatic equipment, which may lead to the increase of working time and labor intensity, the increase of dilution rate and the significant reduction of production efficiency. At this point, you need to consider replacing parts.
4.對部件的力量和剛度的影響
4. Influence on strength and stiffness of components
對絕緣玻璃生產線部件的強度和剛度有一定要求。當某些部件的剛性達到小值時,部件的磨損可能進一步損壞,并且需要更換部件;如果部件的強度降低,則生產線的準確性降低,或者其他正常工作條件損壞,還需要更換;此外,有些部件的安 全要求很高。如果強度和剛性降低,裂縫等,必 須更換它們。
There are certain requirements for the strength and stiffness of components of insulating glass production line. When the rigidity of some parts reaches a small value, the wear of parts may be further damaged, and the parts need to be replaced; If the strength of the parts decreases, the accuracy of the production line decreases, or other normal working conditions are damaged and need to be replaced; In addition, some components have high safety requirements. If the strength and rigidity are reduced, cracks, etc., they must be replaced.
5.磨損部件對其他部件的影響
5. Influence of worn parts on other parts
如果中空玻璃生產線的部件磨損,如果發生如下情況:損壞正常合作,嚙合和設備的傳輸,生產效率降低,發熱增加,以及設備潤滑故障,指示損傷,癲癇發作或骨折,需要更換;如果零件的表面硬化層磨損或剝離,則部件太大,表面應變,疲勞等,應更換零件以保護更昂貴的對應物并降低成本。
If the parts of the insulating glass production line are worn, if the following conditions occur: damage, normal cooperation, meshing and equipment transmission, reduced production efficiency, increased fever, and equipment lubrication failure, indicating damage, seizures or fractures, which need to be replaced; If the surface hardened layer of the part is worn or peeled, the part is too large, surface strain, fatigue, etc., the part shall be replaced to protect the more expensive counterpart and reduce the cost.
6.經濟成本分析
6. Economic cost analysis
當一些部分即將達到使用的限制時,但尚未到達,負責人必 須考慮剩余壽命對設備的未來維護的影響,經濟分析合適的更換時間。建議后允許修 復的部件可以用來終身結束;但是,如果有一些磨損的部分,他們就無法繼續工作,直到下一個修 復間隔,并且在中間的替代和組裝有大量的勞動力,停機損失很大。當它對生產產生很大影響并且沒有替換部件時,需要更換。
When some parts are about to reach the use limit but have not yet reached, the person in charge must consider the impact of the remaining service life on the future maintenance of the equipment and economically analyze the appropriate replacement time. The parts that are allowed to be repaired after the proposal can be used for the end of life; However, if there are some worn parts, they cannot continue to work until the next repair interval, and there is a lot of labor in the middle of replacement and assembly, resulting in a great loss of downtime. When it has a great impact on production and there are no replacement parts, it needs to be replaced.
中空玻璃生產線的一些部分具有高安 全性要求,但同時,沒有可靠的監控方法,需要定期更換。剩下的壽命不能考慮,這與生產安 全有關。
Some parts of the insulating glass production line have high safety requirements, but at the same time, there is no reliable monitoring method and need to be replaced regularly. The remaining service life cannot be considered, which is related to production safety.
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